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Sustainable mobility is an “ethical responsibility,” according to Stellantis, the multinational conglomerate you probably knew as Fiat-Chrysler before the UAW strikes began. Now the Italian-American automotive conglomerate Stellantis is turning those words into action, announcing a partnership with French nuclear fuel cycle company Orano for all future EV battery recycling plans. All in the name of the Stellantis “Dare Forward 2030” plan to reduce carbon in the atmosphere as a net-zero company by 2038.

The joint venture capitalizes on Orano’s innovative, low-carbon technology, which breaks with existing processes, allowing the recovery of all materials from lithium-ion batteries, and the manufacturing of new cathode materials. The joint venture will produce materials also known as “black mass” or “active mass.” This can be refined in Orano’s hydrometallurgical plant to be built in Dunkirk, France so that the materials could be re-used in batteries, thus closing the loop of a circular economy.

Stellantis and Orano Press Release

This deal means that Stellantis brands like North American brands like Fiat, Chrysler, and Dodge will have access to reclaimed battery materials. Orano claims an up to 90% metal recovery rate from lithium-ion batteries and can manufacture new battery cathode materials. This will be done at existing Stellantis facilities and is the first time a major automotive player has involved itself in the value chain in this way.

The sought-after material here is black mass. Black mass is the material that comes from dismantling and shredding an EV battery. Through chemical processes, high amounts of lithium, manganese, cobalt, and nickel metals can be recovered from dead batteries and reused for new ones.

Are electric vehicle batteries recyclable today?

China is currently a major recycler of EV Battery materials – with the largest being Ganfeng Lithium. The country averages over 20,000 tons of waste lithium iron phosphate batteries and 14,000 tons of waste ternary lithium batteries per year. As of October 2022, China has 61 existing lithium-ion battery recycling plants. However, there are some serious competitors closer to home too:

• Umicore: Belgian-French multinational materials battery recycling and materials company.
• Ecobat LLC: U.S.-based company specializing in the collection, recycling, production, and distribution of energy storage solutions and other commodities.
• Glencore plc: Swiss multinational trading and mining company.
• Ganfeng Lithium Group: Chinese conglomerate with a focus on lithium recycling and raw material supply.

Reclamation of lithium and cobalt is especially important as the International Energy Agency (IEA) reports that supply shortages could be a reality as early as 2025.

The year was 2005, I was a junior in high school and going through my American V8 phase of automotive enthusiasm. And what a time it was. GM’s LS engines were proving to everyone that push rods were still relevant, Ford was tinkering with its Mustang to try and make it faster than a 3-year-old Camaro, and Chrysler took to the stage to give the world the new Dodge Charger. 

Fast forward to today, the Camaro is on the outs again, and the Dodge Charger we all know and love, based loosely on some old Mercedes architecture, is ending production as well. And before announcing the end of the Charger, Stellantis, the faceless conglomerate that owns Dodge, announced its replacement: a two-door coupe with long sweeping lines and a wide, low stance. A callback to the Charger from the late 1960s, an icon of the American muscle car and Dominic Taretto’s daily driver. But it’s electric, which is great for some people. Many enthusiasts weren’t so thrilled about it, however.

For a while now, all the Mopar enthusiasts had to go on was the Daytona EV concept from 2022. And when it comes to Dodge and their concept cars, you can’t take anything to heart. But people had a lot of questions and received no answers. Dodge even came out to SEMA only to show off the new Fratzonic chambered exhaust designed to mimic the sound of a V8. Mopar fans were left a bit disappointed. 

On Tuesday, some wonderful person who we can assume works at a Stellantis assembly plant leaked three photos of what everyone is assuming is the new Charger. Obviously, we don’t have any information on who leaked the photos, probably because they want to keep their job. The photos don’t tell us too much. They are just the main bodies of the cars, a cryptic image that has left the internet rife with speculation about what it could mean.

The biggest takeaway from the images is the front portion of the unibody looks wide enough to accommodate an engine assembly. Backing that up is what appears to be a transmission tunnel, though, in my eyes, it looks a bit shallow. This leaves a lot open to assumption. Stellantis does have the Hurricane inline six, and there have been videos of what looks and sounds like a TRX testing with said Hurricane engine. Maybe, with the recent cooling trend of the EV market, Stellantis is planning on releasing the Charger as an ICE-powered vehicle before going full EV. Or there will be multiple options available as far as the powertrain goes. 

Again, this is purely speculation, and Stellantis hasn’t released any kind of statement about the images.