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GM and Honda turn the ignition on hydrogen fuel cell production at Michigan plant

Hydrogen fuel cell vehicles (FCEVs) may become a significant part of the zero-emissions vehicle ecosystem in the near future, but for now, the tech is obscure and only available to a pocket of consumers in California. Toyota and Hyundai are the only automakers offering vehicles using the propulsion system, but General Motors and Honda have been quietly working together to develop fuel cell systems for several years, and the pair are ready to begin commercial production.

The GM-Honda joint venture is the first to yield large-scale fuel cell manufacturing, and the pair said their project created 80 jobs at the 70,000-square-foot facility in Michigan. It’s unclear where or how the automakers plan to implement fuel cell technologies, but they noted that the cells can be used across both companies in several business ventures.

Interestingly, the two companies have worked together since 2013 on the project. The collaboration yielded improvements to Honda’s FCEV, the Clarity, in 2019, but the vehicle is no longer on sale. Honda and GM said the partnership helps lower costs with greater economies of scale, and the two have come up with a range of industry firsts along the way. 

Even if the partnership doesn’t end up with a new fuel cell vehicle on the roads, the automakers could utilize hydrogen technologies to power manufacturing facilities or reduce emissions generated from logistics and shipping activities. That said, both automakers said they plan to build future FCEVs, so we’ll likely see a mix of products going forward.

While many automakers have gone all-in on EVs, this sort of partnership and the technologies behind it are likely the best path toward a zero- or lower-emissions motoring future. Toyota has taken flak for years over its stance that hybrids and FCEVs are viable alternatives to EVs, but the position is now looking quite smart, given that consumer demand for EVs is volatile, at best. 

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Plugging in a 2023 Hyundai Nexo at a hydrogen fuel cell electric vehicle (FCEV) station
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CES 2024: Hyundai has high hopes for hydrogen – even in the U.S.

After a couple of failed attempts to sell the Toyota Mirai and the Honda Clarity, it’s safe to say the hydrogen-based fuel cell electric vehicle (FCEV) hasn’t taken off here in the U.S. It doesn’t help that the only fueling stations are in California, where both the Mirai and the more recent Hyundai Nexo are exclusively sold, and that the infrastructure is otherwise nonexistent in the rest of the country. Still, Hyundai has big plans for hydrogen, including using it to power homes and businesses.

The Korean automaker said its hydrogen solutions include commercial trucks and buses, trams, heavy equipment, ships, generators, and air mobility. FCEVs use the element to generate electricity, which can then power an electric motor. Where burning fossil fuels creates carbon and all sorts of nasty emissions, water is the only byproduct of using hydrogen to generate electricity.

As part of its growth strategy, the automaker will bolster its supply chains and expand its control over “production, storage, transportation, and utilization.” Hyundai said it has affiliates across the supply chain, which gives it the ability to develop more tailored hydrogen solutions. It believes this structure will accelerate hydrogen adoption and improve technology. Hyundai is also working on capturing hydrogen from environmental pollutants, utilizing plastics that can’t be recycled as well as organic materials like food waste, livestock manure, and more. 

While Hyundai is testing its hydrogen ambitions in other countries, in the States, it’s using the technology to help build its next EV factory. The Hyundai Motor Group Metaplant America in Georgia is under construction and will employ the automaker’s Clean Logistics Project, which focuses on building hydrogen infrastructure and supply chains. Once it’s up and running, the factory will also use Xcient Fuel Cell tractors to manage logistics as it heads toward its goal of producing 300,000 EVs annually.

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